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                                                    TEST SETS' FOR MOTOR 
 
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     Apart from manufacturing the mentioned test sets, we also manufacture equipment according to 
  specific requirements of customer. 
  

   SURGE COMPARISON TEST SET

   CAPACITANCE & TAN-DELTA TEST SET FOR HIGH VOLTAGE EQUIPMENT

    MILLIVOLT DROP TEST SET

   INSULATION RESISTANCE CUM POLARISATION INDEX TEST KIT
    
   MOTOR TEST BENCH FOR NO LOAD TEST

                                          SURGE COMPARISON TEST SET

Surge Comparison test set can be used to detect insulation defects, winding faults in single and multi phases motor windings without changing coil connections, based on the comparison method, with a reference winding. The total voltage impressed on the winding is peak-to-peak, which can be selected to any required level by adjusting the output control and is read directly from the waveform displayed on the CRT screen.

Distinct waveforms give indications of various defects such as:  
Turn to turn short, Coil to coil short in same phase.
Phase to phase short, partial & complete.

Improper coil connections.
Reverse coil connections.
Open coil connections.
Short to ground partial & complete.
 

 Input: 230V + 10%, 50Hz., single phase AC.

 Output(s) 

  Series

  SGCNT2

SGCNT2

SGCNT2

  SGCNT1

  Type

  5KJ05J5

10KJ05J5

12KJ28J80

  24K11J5

  Test voltage

0-5KV

0-10KV

0-12KV

0-24KV

Output energy

Low power:
0.025J to 0.05J  
High power:
0.25J to 0.5J

Low power: 
0.025J to 0.05J High power:  
0.25J to 0.5J

Low power: 0.28J High power:0.80J


11.5J

 

Display: 5’’ CRT oscilloscopic

Sweep width: Variable

Sets of other test voltage and output energy can also be manufactured at customer’s request.

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                    CAPACITANCE  & TAN-DELTA TEST SET FOR HV EQUIPMENT 

  Capacitance & Tan-Delta Measuring Equipment along with its accessories is suitable for testing motors,   
 
Power Transformers, H.V. Bushings, Generators, Power Capacitors, cables etc. at power frequency.
  Periodic
measurement of dissipation factor & capacitance on new solid insulators and those on long 
  service period
produces comparative result about the trend of deterioration of insulation resistance before 
  insulation 
breakdown occurs.  
 
Thus, the set is ideal to conduct routine diagnostic tests on solid insulating components, equipment   
 
required for High Voltage generation, Transmission and Distribution.

  The Set is in four units:
  
    i. Capacitance & Tan-Delta Measurement Bridge
    
ii. High Voltage AC Power Supply Control Unit
   
iii. High Voltage AC Power Supply Transformer Unit
   
iv. Standard Capacitor   

Capacitance & Tan-Delta Test Set

  Standard test modes
  1.   UST -            UNGROUNDED SPECIMEN TEST.
   
       Reduces the effect of stray capacitance to ground. Maximum accuracy is obtained in this mode.
 
2.   GST -            GROUNDED SPECIMEN TEST.
  
       Mostly used in outdoor installations, power systems when the object under test is permanently 
       grounded. Exp. Windings of Transformer to tank and core, Coils of Rotating machine, circuit breaker 
       assembly etc.

 
3.   GST-G – GROUNDED SPECIMEN TEST WITH GUARD.
        
Performed to measure stray capacitance and separate it from values obtained in GST test.
 

 Capacitance & Tan-Delta Measurement Bridge
 

    Type                        Test Voltage               Current Capacity                     

  CTDNTE12                  0-12KV                         200mA Max. 
  CTDNTE20            
        0-20KV                          2A Max.                                                       

  Input: 230Volts, single phase, 50Hz. AC. 

  Capacitance measurement:  
  Value of Standard                 Cx  x four                      Resolution                         Accuracy
  Capacitor (Cs) used          multiplier range

  -------------------------------------              ------------------------------               ---------------------                -------------------------------------------
      
  100 pF                                   1 pF to 0.11
mF                  0.1 pF                    + 0.2% of reading + .1 pF
      1000 pF (1 nF)                     10 pF to 1.1
mF                      1 pF                     + 0.2% of reading + 1 pF
      10000 pF (10 nF)                 100 pF to 11
mF                   10 pF                     + 0.2% of reading + 10 pF 

  Tan – Delta measurement:
     Tan-Delta        Tan-Delta                         Resolution                                   Accuracy
  
      Factor                   Range
        ----------------               --------------------------                             ----------------------                               -------------------------------------------
       
    0.1               1 x 10-4 to 0.11                   2 x 10-6                        + 2% of reading + 2 x10-5
 
        
1.0                1 x 10-3 to 1.11                    2 x 10-5                        + 1% of reading + 2 x10-4
       
10.0              1 x 10-2 to 11.1                    2 x 10-4                        + 1% of reading + 2 x10-3

       Special shielding arrangement has been designed for this kit to suppress external interference. These  
  enable accurate measurements even in electrically noisy environment particularly in switchyards.

  High Voltage AC Power Supply

  Input: 415Volts, two phase out of three phase, 50Hz. AC. 

  Series            Type            Test Voltage             Current Capacity               Duty Cycle

  ACHVCTD     12K200m         0-12KV                      200mA                        15 mins.
                      
                                                                 
100mA                      continuous  
 ACHVCTD      20K2A            0-20KV                           2A                        30 mins.

                           
                                              1.5A                          60mins.
                                                                           1A                       continuous
 
Metering:
        31/2 digital panel voltmeter & ammeter

 Standard Capacitor

 
Wide range of NTPL Standard capacitors are load loss stable capacitors designed for use with Capacitance
 & Tan -Delta Bridge.
 

Series                    :               STCCTD.

Type                     :  100P12K        100P20        1000P/12      1000P/20      10n12K       10n20K

Capacitance           :  100PF+5%      100PF+5%   1000PF+5%   1000PF+5%   1nF+5%    10nF+5%

Operating voltage    :  12KV             20KV             12KV            20KV           12KV         20KV

Max. voltage          :   14.5KV          24KV           14.5KV           24KV           14.5KV    
(1min)

Frequency of          :    50Hz     +           10%
operation                                                         

Actual value of       :   Actual value indicated on capacitor.
Capacitance

 Additional at extra cost

         Range extension current transformer         Reactor

Sets at other test voltages, capacity, measurement ranges can also be manufactured on request of customer.

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                                              MILLI VOLT DROP TEST SET

This is a portable DC Injection Set suitable to observe millivolt drop across low resistance elements, contacts, switches, D.C. motor commutator segments etc.

  Input                :    230 volts, 50Hz, 1Phase, AC upto 300A. 
                        
   400/415 V, three phase, 4 wire, 50Hz. , AC above 300A.

  Output             :    Continuously variable from zero to maximum rated current required.

  Series: MVDTXPYYU;  
            X denotes single phase input (1) or three phase input (3); 
            YY denotes DR or OC i.e. either the transformer will be air-cooled or oil cooled type. 
            U denotes no. of units – either one (1) or two (2).

  Type:  Y1Y1Y1AZZV;  
            Y1Y1Y1 denotes the maximum current capacity in Amp.  
            While, for Y1KAZZV; Y1 denotes the maximum current capacity in kAmp.  
            ZZ denotes the open circuit voltage rating. 
            We manufacture these sets in wide range up to 3KA and of various capacities.
 

  Duty Cycle     : 5 minutes ON & 10 mins. OFF. Sets of other duty cycle can also be manufactured at 
                       extra cost.

 
Units               : 1 unit upto 500A.
                       2 units above 500A upto 3000A.
 

  Transformer  : Air-cooled upto 1000A. Oil cooled above 1000A upto 3000A.
 

 Step down rectifier transformer with full wave rectifier bank consists of 4 nos. silicon diodes along with  
 surge suppressor.

 
Protection against overload & short circuit is provided.  “Zero Start Interlock” protection is also   
  incorporated.

  Metering:
Analog millivoltmeter, voltmeter & shunt operated ammeter. Digital meters can be provided at 
  extra cost.

 
One set of probes to measure millivolt drop between two points of test sample is provided.

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INSULATION RESISTANCE CUM POLARISATION INDEX TEST KIT
                                                   
TYPE IRPI5KMN

  This apparatus is perfectly suitable for diagnostic testing i.e. insulation resistance and  polarisation index, 
  of  a wide variety of heavy duty electrical equipment & system like  transformers, high voltage insulators, 
  power cables, motors, electrical installation etc.

    
Input                :            240 V + 10%, 50Hz. ( + 3%), single phase AC.

   
Output(s)
   
[a] Test voltages: Selectable in four different ranges i.e. 500V, 1000V, 2500V and 5000V DC.
    
Metering: 41/2 digital panel meter

                                     

   [b] Resistance measurement done in analog meter:
                       Voltage               Resistance range
                    500V                            50 G 
                   1000V                           100G
                   2.50 kV                         250G
                   5.00 kV                         500G

  Resistance measurement done in digital meter:
 
 50G
for all test voltages.

  [c] Capacitance measurement: 100 pF to 20.0 micro farad
                                               
Metering: 31/2 digit module.
 
[d] Time measurement range   : 0 - 999.9 sec.




                                                 
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           MOTOR TEST BENCH FOR NO LOAD TEST FOR INDUCTION  MOTORS
                                                                  


Motor Test Bench is capable of testing 3 phase, 50 c/s, 440 V Induction motors providing the following scope of tests.
  

 
   High Voltage test upto 3 kV rms.
       Capacity: 500 mA in the H.V. side with tripping at 100 mA, 250 mA & 500 mA.
      Duty cycle: 5 mins. ON 5 mins. OFF

 
   Insulation test at 500 V DC & 1000V DC.

 
   Performance tests for induction motors at NO LOAD with application of Rated Input Voltage.  
     
i.        No load current characteristic.
      ii.        No load losses.
   
   iii.       Speed of Motor can be checked by external tachometer (not in scope of this contact).

 The Test Bench can test-
 
     Single phase motors upto 30 kW Max. On D.O.L. Start.
 
     3 Phase Motors upto 95 kW at 440 V (Line to Line) on D.O.L. Start.
 
     3 phase Motors upto 110 kW at 440 V (Line to Line) on Start / Delta Start.

  Input:
3 phase, 50 c/s, 440 AC.

 Interlocks are provided to make sure that only one test can be carried out at one time
 Similarly, only one Motor to be tested at one time. Off-load tap changing arrangements 
 are incorporated in the Test Bench.

  Metering:
 
     Voltmeter with phase selector switch for applied terminal voltage (line to line).
       Voltmeter to read the applied H.V. & milliammeter to read the tripping current.